Pilot Precision Products 15 Merrigan Way South Deerfield, MA 01373

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76

Performance Recommendations

Performance Recommendations for Use

Material SFM Diameter Feed inches/rev. 3mm - 3/16" 5mm - 1/4" 10mm - 5/16" 12mm - 1/2" 16mm - 5/8" 20mm

Steel < 81 HRB (B) 230 - 247 RPM 6400 4000 2500 1900 1500 1300 IPM 12.6 13.8 14.2 14.3 inch/tooth 0.002 0.0031 0.0055 0.0075 0.0094 0.0110 Steel < 24 Rc (C) 132 - 197 RPM 4000 2600 1600 1200 900 850 IPM 7.9 8.2 8.8 9.4 8.9 9.4 inch/tooth 0.002 0.0031 0.0055 0.0075 0.0094 0.0110 Steels 24 - 32 RC Cast Iron < 180 HB (Grey Cast Iron) 115 - 132 RPM 3200 2200 1400 1000 850 680 IPM 5.7 6.1 6.6 7.1 7.4 7.5 inch/tooth 0.0018 0.0028 0.0047 0.0071 0.0087 0.0110 Steels 32 - 41 RC Cst Iron > 180 HB Stainless Steels 99 - 115 RPM 2800 1800 1100 800 650 550 IPM 5.0 5.2 5.4 5.6 inch/tooth 0.0018 0.0028 0.0047 0.0067 0.0087 0.0102 Titanium Alloys 82 - 99 RPM 2200 1600 900 660 500 480 IPM 3.5 3.8 3.9 4.1 4.3 4.7 inch/tooth 0.0016 0.0024 0.0043 0.0063 0.0087 0.0098 Ni Co Alloys Inconel - Nimionic - Waspaloy 66 RPM 1800 1100 700 500 400 320 IPM 2.8 2.6 3.0 3.1 inch/tooth 0.0016 0.0024 0.0043 0.0063 0.0079 0.0098 Copper Alloys Bronze 165 - 395 RPM 5000 3500 2200 1900 1700 1400 IPM 19.7 20.7 21.7 22.4 23.4 24.8 inch/tooth 0.0039 0.0059 0.0098 0.0118 0.0138 .0177 Aluminum 494 RPM 10000 6300 4000 3200 2500 2000 IPM 19.7 22.3 23.6 25.2 26.6 27.6 inch/tooth 0.0020 0.0035 0.0059 0.0079 0.0106 0.0138 Thermoplastics 494 RPM 7300 4600 2800 2900 2300 1900 IPM 14.4 16.3 20.9 22.8 24.4 26.2 inch/tooth 0.002 0.0035 0.0075 0.0079 0.0106 0.0138

Material SFM Diameter Feed inches/rev. 3mm - 3/16" 5mm - 1/4" 10mm - 5/16" 12mm - 1/2" 16mm - 5/8" 20mm

Steel < 81 HRB (B) 230 - 247 RPM 6800 4300 2650 2000 1500 1200 IPM 2.6 2.8 3.0 inch/tooth 0.0002 0.0003 0.0006 0.0007 0.0010 0.0012 Steel < 24 Rc (C) 132 - 197 RPM 5400 3500 2100 1600 1200 1000 IPM 2.2 2.3 2.4 inch/tooth 0.0002 0.0003 0.0006 0.0007 0.0010 0.0012 Steels 24 - 32 RC Cast Iron < 180 HB (Grey Cast Iron) 115 - 132 RPM 3600 2300 1400 1000 800 630 IPM 1.1 1.3 1.4 inch/tooth 0.0002 0.0005 0.0007 0.0008 0.0011 Steels 32 - 41 RC Cst Iron > 180 HB Stainless Steels 99 - 115 RPM 3000 2000 1200 900 700 550 IPM 1.0 1.2 inch/tooth 0.0002 0.0005 0.0006 0.0008 0.0011 Titanium Alloys 82 - 99 RPM 2200 1600 1000 760 600 400 IPM 0.7 0.8 0.9 inch/tooth 0.0002 0.0004 0.0005 0.0007 0.0011 Ni Co Alloys Inconel - Nimionic - Waspaloy 66 RPM 1800 1100 700 500 400 320 IPM 0.4 0.5 0.6 inch/tooth 0.0001 0.0002 0.0004 0.0005 0.0007 0.0010 Copper Alloys Bronze 165 - 395 RPM 7000 6000 3500 3200 2200 1750 IPM 4.4 4.7 5.0 5.2 5.5 inch/tooth 0.0003 0.0004 0.0007 0.0008 0.0012 0.0016 Aluminum 494 RPM 13000 8600 5300 4000 3000 2400 IPM 7.9 8.7 9.4 9.8 inch/tooth 0.0003 0.0005 0.0009 0.0012 0.0017 0.0020 Thermoplastics 494 RPM 13000 8600 5300 4000 3000 2400 IPM 10.2 10.4 10.6 inch/tooth 0.0004 0.0006 0.0010 0.0013 0.0018 0.0022

Material SFM Diameter Feed inches/rev. 3mm - 3/16" 5mm - 1/4" 10mm - 5/16" 12mm - 1/2" 16mm - 5/8" 20mm

Steel < 81 HRB (B) 230 - 247 RPM 6800 4300 2650 2000 1500 1200 IPM 4.3 4.7 5.1 5.9 6.1 inch/tooth 0.003 0.0006 0.0010 0.0016 0.0020 0.0026 Steel < 24 Rc (C) 132 - 197 RPM 5400 3500 2100 1600 1200 1000 IPM 3.3 3.5 4.1 4.7 4.9 inch/tooth 0.0003 0.0005 0.0010 0.0016 0.0020 0.0024 Steels 24 - 32 RC Cast Iron < 180 HB (Grey Cast Iron) 115 - 132 RPM 3600 2300 1400 1000 800 630 IPM 2.3 2.4 2.8 3.1 inch/tooth 0.0003 0.0005 0.0010 0.0016 0.0020 0.0024 Steels 32 - 41 RC Cst Iron > 180 HB Stainless Steels 99 - 115 RPM 3000 2000 1200 900 700 550 IPM 1.8 2.0 2.4 2.6 inch/tooth 0.0003 0.0005 0.0010 0.0014 0.0020 0.0024 Titanium Alloys 82 - 99 RPM 2200 1600 1000 760 600 400 IPM 1.4 1.6 2.0 2.2 inch/tooth 0.0003 0.0005 0.0010 0.0014 0.0018 0.0028 Ni Co Alloys Inconel - Nimionic - Waspaloy 66 RPM 1800 1100 700 500 400 320 IPM 1.0 1.4 1.6 inch/tooth 0.0003 0.0004 0.0010 0.0014 0.0020 0.0024 Copper Alloys Bronze 165 - 395 RPM 10000 7000 3600 2500 2300 1800 IPM 7.9 8.3 8.5 8.9 9.1 9.2 inch/tooth 0.0004 0.0006 0.0012 0.0018 0.0020 0.0026 Aluminum 494 RPM 13000 8600 5300 4000 3000 2400 IPM 8.3 8.9 12.6 14.2 11.8 12.2 inch/tooth 0.0003 0.0005 0.0012 0.0018 0.0020 0.0026 Thermoplastics 494 RPM 13000 8600 5300 4000 3000 2400 IPM 12.2 10.2 14.6 15.7 12.6 13.0 inch/tooth 0.0005 0.0006 0.0014 0.0020 0.0028

90-120 Centering - Spotting 90-120 Chamfering 90-120 Drilling 90-120 V - Grooving 40-60 Engraving 60-90-120 Contouring Side Milling 60-90-120 Longitudinal Chamfers 90-120 Interpolation Milling 60-90-120 Direct Chamfering